Shenyang Hike Intelligent Equipment Co., Ltd. is the largest manufacturer of radial drilling machines in China, with an annual production capacity of over 6,000 units, accounting for 37% of the domestic market share. The company relies on its fully controllable capabilities across the entire industry chain (from raw material procurement, casting processing, mechanical assembly to painting and packaging), with patented technology at its core, providing efficient solutions specifically for heavy cutting and high-precision processing scenarios, widely used in fields such as energy equipment, shipbuilding, and mold processing.
Core Features
• Patent steel rail technology
Material Innovation: The horizontal arm guide rail is made of 42CrMo alloy steel (vacuum quenching + deep cold treatment), with a surface hardness of HRC58-62, wear resistance improved by 400% compared to traditional cast iron guide rails, and an average annual wear of only 0.06mm.
• Precision assurance
The thermal deformation compensation system control accuracy fluctuation is less than ±5μm/4 hours, and the cumulative error of hole spacing is less than 0.08mm/2 meters.
The gravity compensation algorithm automatically corrects the elastic deformation of the horizontal arm (resolution 0.001mm/m).
• Excellent processing performance
Heavy cutting capability: maximum drilling diameter Φ100mm, spindle torque up to 3000N·m, capable of processing high-hardness materials such as mold steel and stainless steel.
Dynamic stability: Hydraulic + mechanical dual locking system (clamping force fluctuation < 2%), anti-vibration design increases tool life by 40%.
• Advantages of the entire industry chain manufacturing
Casting processing: resin sand casting process (CT8 level precision), key parts independently processed (guide rail surface straightness 0.005mm/1000mm).
Intelligent assembly: Constant temperature workshop (22±1ºC) combined with AR guidance system, assembly efficiency increased by 40%, spindle radial runout <0.008mm.
• Long-term economic viability
Maintenance cost: The guide rail is maintenance-free for 5 years, and the overall cost is reduced by 78% over 10 years (saving 610,000 yuan per unit compared to ordinary models).
Corrosion resistance: Robot spraying + phosphating treatment (salt spray test > 480h), marine rust prevention period up to 24 months.
Product Parameters
| D/Z series radial drilling machine |
|
| Technical parameters |
| Project |
Unit |
Z3050*16 |
| Maximum drilling diameter |
50 |
| Distance from the spindle centerline to the column reference line |
Max |
1250 |
| Min |
350 |
| Distance from the spindle end face to the base workbench surface |
Max |
1220 |
| Min |
320 |
| Spindle travel |
315 |
| Spindle taper hole (Mohs) |
5# |
| Spindle speed range |
25-2000 |
| Spindle speed levels |
16 |
| Spindle feed rate range |
0.04-3.2 |
| Spindle feed rate level |
16 |
| Workbench |
630×500×500 |
| Horizontal movement distance of the spindle box |
900 |
| Main motor power |
4 |
| Rocker arm/sleeve lifting distance |
580 |
| Spindle box tilt angle |
|
| Slide seat movement distance |
|
| Machine tool weight |
3100 |
| Machine profile size (L×W×H) |
2150×1070×2840 |
Technology Comparison
Comparison analysis of the Hike horizontal arm with steel guide rail patented radial drilling machine vs ordinary radial drilling machine
Core Differences
| Comparison Dimension |
General rocker arm drilling machine |
Hike patented steel rail rocking arm drilling machine |
| Rail material |
Cast iron (HT250 or HT300) |
42CrMo alloy steel (vacuum quenching + deep cryogenic treatment) |
| Surface hardness |
HRC20-25 (local high-frequency quenching) |
HRC58-62 (overall uniform hardening) |
| friction coefficient |
0.08-0.12 (sliding friction) |
0.03-0.05 (rolling friction + composite coating) |
| Wear resistance |
Annual average wear amount 0.25-0.4mm |
Annual average wear amount < 0.06mm (increased by more than 4 times) |
| Anti-deformation ability |
Deflection > 0.2mm/m when the cantilever is 1m. |
Deflection is less than 0.08mm/m when the cantilever is 1m (after laser compensation). |
| Locking stability |
Mechanical clamping (force attenuation 10%-15%) |
Hydraulic + mechanical double locking (force attenuation < 2%) |
Advantages of Patent Technology
• Material and process innovation
Matrix strengthening: 42CrMo alloy steel is subjected to vacuum quenching (1050°C) and deep cryogenic treatment (-196°C × 24h) to eliminate residual austenite, homogenize the microstructure, and increase hardness to HRC58-62.
Composite coating: Surface PVD deposited TiAlN coating (thickness 3-5μm), friction coefficient reduced by 60%, scratch resistance improved by 3 times.
• Structural design breakthrough
Pre-tightening clearance elimination: The rolling element (cylindrical roller) adopts a negative clearance pre-tightening design to eliminate reverse clearance (<0.005mm).
Modular rail: The split-type rail design supports quick replacement, reducing maintenance time from the traditional 3 days to 4 hours.
• Precision Assurance Technology
Thermal deformation compensation: Built-in temperature sensor (±0.5ºC accuracy) real-time correction of thermal drift, with a temperature difference of 10ºC during 4 hours of continuous processing, accuracy fluctuation <5μm.
Gravity compensation algorithm: Automatically compensates for elastic deformation based on the length of the horizontal arm extension, with a compensation resolution of 0.001mm/m.
Durability comparison
| Indicator |
Ordinary rocking arm drilling machine |
Hike rocking arm drilling machine |
Advantage enhancement |
| Rail material |
Cast iron (HT250) |
42CrMo alloy steel + deep cryogenic treatment |
Hardness increased by 230% |
| Annual average wear amount |
0.25-0.4mm |
<0.06mm |
Wear resistance increased by 400% |
| First major overhaul cycle |
2-3 years |
5-7 years |
Lifespan extended by 2.3 times |
| Maintenance frequency |
An average of 2.3 maintenance shutdowns per year. |
Average annual maintenance downtime 0.5 times |
Failure rate reduced by 78% |
Company Profile
Corporate Positioning
As the world's second largest and Northeast China's largest production base of rocker arm drilling machines, we have been specializing in the research and development of hole processing equipment since the 1960s. Our 78,000 square meters production base in Shenyang is equipped with more than 200 sets of precision machining equipment, with an annual production capacity of more than 1,000 standard models, and our products serve machining shops in more than 30 countries around the world.
Core Competencies
√ Whole Industry Chain Manufacturing
- Independent machining rate of more than 85% (including spindle box, column and other core components)
- Constant temperature workshop to ensure assembly precision (spindle radial runout ≤ 0.02mm)
√ Cost optimization empirical evidence
- Process database: 28% increase in assembly efficiency for model Z3040 (2015-2023 data)
√ ODM/OEM cooperation
Flexibility to customize programs:
- Stroke adjustment (arm length 400mm to 6m can be customized)
Function extension (optional digital display meter/automatic feed system)
- Brand logo implantation (control panel/body nameplate customization)
Technical Advantages
√ Rigid structural design:
- Column one-time boring and milling molding (machined by HF-5M of Japan's Shinko Machine)
- Gear full tooth surface quenching treatment (hardness HRC58-62)
√ Standardized quality control:
- Each machine passed 48 hours continuous drilling test (feed force holding error ≤ 3%)
- Laser interferometer detection of positioning accuracy (up to ISO 10791-1)
Global Services
√ Transparent delivery:
- 100% direct shipment from China's Shenyang warehouse (DDP/DAP terms optional)
- Provide factory inspection report (including key components test data)
√ Technical support:
- English-speaking service team responds 7×12 hours
After Sales Service
Shenyang Hike Intelligent Equipment Production Process
(Annual capacity 1000+ units | 85% of parts processed in-house)
1. Needs analysis phase
Standard products: Updated BOM table for Z3040/Z3050 and other main models according to market trends
Customized orders: Confirmation of technical agreement with the customer (stroke/power/control module) → Output of DFMEA report
2. Core component manufacturing
Casting:
Adoption of resin sand casting (HT250 cast iron parts)
Natural aging treatment of blanks ≥ 30 days (elimination of internal stresses)
Precision machining:
Column machining: HF-5M five-face machining center of Nippon Shinkoji
Gear processing: full-face carburizing and hardening → accuracy class ISO 6
3. Modular pre-assembly
Main gearbox unit: Gear set mesh test completed in a constant temperature workshop at 23±1°C.
Feeding system: ball screw pre-tensioned assembly (preload error ≤ 2%)
4. Assembly and commissioning
Mechanical assembly: laser tracker to calibrate verticality of columns
Functional testing: 48 hours continuous drilling test
5. Quality certification
Process traceability: key components are bound to a unique ID code
Final inspection report: with laser interferometer positioning accuracy data
6. Order delivery
Standardized products: Shenyang warehouse ready machine DDP direct delivery
Special control points for customized production
Mixed Line Management: Segregation of customized order material flow through MES system
Customer engagement: video acceptance provided at key nodes
FAQ
I. Product-related issues
Q1: What is the main difference between a rocker arm drilling machine and a CNC machine tool?
A: Rocker arm drilling machine is suitable for multi-angle manual drilling and processing, flexible operation and low cost; CNC machine tool realizes automated precision processing through programming, suitable for mass production of complex parts.
Q2: Do you provide OEM/ODM service?
A: Full process customization is supported:
OEM: Production according to your design drawings (need to provide complete technical documents)
ODM: co-development of new models on demand (minimum order of 30 units)
Customizable: stroke length/control system/brand identity
II. Orders and payment issues
Q3: What are the payment methods?
A: Support T/T telegraphic transfer, L/C at sight, the specific terms are negotiated according to the order amount and model.
III. Distribution and logistics issues
Q4: What are the common modes of transportation?
A: 1. Sea transportation (from 3 units) 2. China-Europe liner (time limit 25-30 days), single equipment needs to be transported in container.
IV. Return and Exchange Policy
Q5: What are the circumstances that support the return?
A: 1. Serious transportation damage 2. Function does not match the contract description 3. Wrong model, need to be submitted in writing within 7 days of arrival.
Q6: How long does the return process take?
A: Refunds or exchanges will be completed within 15 working days after confirmation of responsibility, customized products will not be accepted without reason.
V. After-sales support issues
Q7: How long is the warranty period?
A: 1 year warranty for the whole machine, and extended warranty for key components to 2 years (need to be registered on the official website).
Q8: How do I get technical support?
A: Please send your request to the technical support email and we will reply within 24 hours.
VI. Frequently asked questions
Q9:Can I visit the factory?
A: A visit to the Shenyang production base can be arranged by making an appointment 3 working days in advance.
Q10: Does the device require regular maintenance?
A: It is recommended to change the lubricant every 500 hours and check the gearbox clearance every six months, refer to the operation manual for specific maintenance intervals.
Packaging & Shipping
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